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how to calculate crusher work index

Bond Impact Crushing Work Index -Procedure and Table of

Apr 19, 2018· The test determines the Bond Impact Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements when sizing crushers*. It is also used to determine the required open-side settings (jaw crushers and gyratory crushers) or closed-side settings (cone crushers

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Crushing work index Calculation Crushing, Screening

I have a question about CWi calculation.We have an existing plant and I want to calculate the CWi based on Bond formulation and compare it with lab tests results.At the existing plant the data are:F80= 370mmP80= 10mmSpecific energy is 1,8 Kwh/tWhen we apply the

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How To Calculate Crusher Work Index Evert Bioenergie

Crusher work index infographicsdesigner. calculate crusher power from work index chapter 3 particle technology size reduction calculate crusher power from work index,an ideal crusher would 1 have a large capacity 2 require a small power input per unit of product and 3 yield a, the work index, wi, is defined as the gross energy

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(PDF) A quick method for bond work index approximate value

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial

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Equipment Sizing: Crusher or Grinding Mill

It is preferable, therefore, to consider the feed to the grizzly as being equivalent to the feed to the crusher and calculate the Work Index on this basis. How to Correct Calculated Work Indexes for Unnatural Feeds. Several methods (2) have been used to correct the calculated Work Index for large differences between the product and feed slopes

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USING THE SMC TEST® TO PREDICT COMMINUTION CIRCUIT

= 1.0 for all crushers operating in closed circuit with a classifying screen. If the crusher is in open circuit, eg pebble crusher in a AG/SAG circuit, K. 2. takes the value of 1.19. x. 1 = P. 80. in microns of the circuit feed . x. 2 = P. 80. in microns of the circuit product . M. ic = Crushing ore work index and is provided directly by SMC

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Bond Tests SGS

The test determines the Bond Impact Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements when sizing crushers*. It is also used to determine the required open-side settings (jaw crushers and gyratory crushers) or closed-side settings (cone crushers) for a given product size.

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Bond Work Index an overview ScienceDirect Topics

The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, and

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Equipment Sizing: Crusher or Grinding Mill

It is preferable, therefore, to consider the feed to the grizzly as being equivalent to the feed to the crusher and calculate the Work Index on this basis. How to Correct Calculated Work Indexes for Unnatural Feeds. Several methods (2) have been used to correct the calculated Work Index

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QUICK METHOD FOR BOND WORK INDEXAPPROXIMATE

Abstract: The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial comminution plants designing. Determining the Bond work index

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Bond Work Index Tests Grinding Solutions Ltd

The Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index. The test determines the impact energy at which a specimen fails and allows approximation of net power requirements for sizing crushers. The open and closed sized settings for given product sizes can also be determined.

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Bond Work Index an overview ScienceDirect Topics

The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, and

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SIZE REDUCTION

WORK INDEX Include friction in the crusher & power Material Specific gravity Work Index, W i Bauxite 2.20 8.78 Cement clinker 3.15 13.45 Cement raw material 2.67 10.51 Clay 2.51 6.30 Coal 1.4 13.00 Coke 1.31 15.13 Granite 2.66 15.13 Gravel 2.66 16.06 Gypsum rock 2.69 6.73 Iron ore (hematite) 3.53 12.84 Limestone 2.66 12.74

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Table of Bond Work Index by Minerals

This Table of Ball Mill Bond Work Index of Minerals is a summary as tested on ‘around the world sample’. You can find the SG of each mineral samples on the other table.

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Jaw Crusher ScienceDirect

Jan 01, 2016· capacity of crusher, 2. power consumption if the work index of the material is 12.5 kWh/t, 3. operating speed, 4. minimum level at which the feed should be maintained in the feed-hopper. 4.5. A cement manufacturer needed to produce lime at the rate of 140,000 t/year in

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Crushing of coal and calculation of size reduction efficiency.

Feb 25, 2015· Bond Work Index 𝑤 = 10𝑊𝑖 1 𝑝 − 1 𝑓 W = Power required in KWH to crush 1 short tonne ( 2000 pound) of material Wi is the work index of the material p is the 80 % passing size of the product f is the 80 % passing size of the feed 2/25/2015 6:58:05 AM 23 24.

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(PDF) SIZE REDUCTION BY CRUSHING METHODS

“crushability or grindability”, also cal led work index and the “wear profile”, c alled abrasion index. 4.0 Crushing of rock and minerals : Crushing is the largest process operation in

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Granular Sub base (GSB) specifications, GSB Grading, layer

Granular sub-base (GSB) SUB BASE (GSB)– The full form of GSB is granular sub base.it is being laid in road work because it plays two major roles 1- it works as drainage layer 2- it provides a good sub base to laid base layer on it.

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Gyratory and Cone Crusher ScienceDirect

Jan 01, 2016· Calculate the required crusher set to satisfy the crusher throughput. 5.12. A long shaft suspended spindle gyratory crusher 12.7 cm × 127 cm was commissioned to crush limestone with a work index of 13.2 kWh/t. The crusher was adjusted to a throw of 0.7 cm and the set at 2.54 cm. The average size distribution was

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Size Reduction Equipment

WORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1

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Rapid determination of Bond rod-mill work index by

Jan 01, 2013· To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to the k value of Eq.

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Mill (grinding) Wikipedia

A mill is a device that breaks solid materials into smaller pieces by grinding, crushing, or cutting. Such comminution is an important unit operation in many processes.There are many different types of mills and many types of materials processed in them. Historically mills were powered by hand or by animals (e.g., via a hand crank), working animal (e.g., horse mill), wind or water ().

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